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Introducing Nexio System

Are you facing any of these issues?

Unable to efficiently produce small - lot orders?
Unable to maintain output with less staff?
Difficulty in on time order fulfillment and supply chain disruption?
Struggling to maximize workers' productivity?

NEXIO SYSTEM can help you cut cost and increase productivity by 15%!

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Why get Nexio System today?

Low Cost

It can start running in your factory with minimum initial investment

Easy to Start

Simply insert a module into your machines to obtain data Plug & Play!

Flexible & Versatile

Connects with all sewing machine brands and models

No Training Required

The UI is first-rate and it is very easy to operate, no extra training is needed

How Nexio System can help you

See the comparison before and after using Nexio System

Lower Efficiency for Small Lot Orders Increased Operator Efficiency
Unproductive and Unskilled Workers Complete Orders Earlier with No Disruptions
Increased Costs and Expenses Increased Productivity While Cutting Costs

Don't Believe Us? Read What People are saying

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Find out how NEXIO SYSTEM can help you solve your business problems

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Key Features

Automatic Data Collection

Real-Time Monitoring with Iot Viewer 1 Real-Time Monitoring with Iot Viewer 2 Real-Time Monitoring with Iot Viewer 2

Replacing manual data collection with NEXIO SYSTEM can help you save time and cut cost by 88%!

Replace manual data collection and traditional paper-based report creation by digitizing the work process.

Simply insert the Wi-Fi communication module to your sewing machine and collect the data automatically.

Data such as daily production summary and operation analysis can be easily exported into a format of your choice.

Real-Time Monitoring

It reduces the lead time and realizes real-time production management by allowing line people to know their hourly output progress.​ Easily points out processes that are taking more down time or having less needle time.

Real-Time Monitoring with Iot Viewer 1 Real-time Monitoring Real-Time Monitoring with Iot Viewer 2

Defect Analysis

Data used for quality checks, such as good/bad piece count, types of defect, PO numbers are recorded.

Superior UI and flexible data export helps quality management and reduces defects.

Defect Analysis

Flexible Data Export

In addition to viewing the data in the default format, data can be export freely and utilized for making a report.

Brother has Web API so that you can use your own system to download & analyze data.

Data will be downloaded with Jason format.

Flexible data export by Web API 1 Flexible data export by Web API 2

Improving Small Lot Productivity
The Way to Efficiency

Who

A Leading Sewing Factory in Vietnam with an In-house IE team

Issue

Growing number of small lot orders due to Pandemic

How Nexio Helped

Accurate and instant data allowed IEs to plan improvements and Operators to understand how to better their sewing skills

Result

Factory succeeded in improving productivity by 5% in small-lot production

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What Factory Owners are Saying

"I am spending so much on workers working overtime, but I cannot increase my output significantly.

Brother IoT helped me ensure that my workers are productive 100% of the time!"

Leading VN garment factory

"I have huge pressure from clients to reduce costs, but I had no idea how to do so.

Brother IoT helped our factories increase profits, and reduce costs! Amazing, and we are installing it in Indonesia and Vietnam too!"

Large reputable Japanese garment manufacturer

"Even though I have so many operators, I face so many problems everyday, from unbalanced lines, overproduction, defective products etc.

Brother IoT helped me solve all these problems easily and I do not even need as many operators as before!"

Large reputable Japanese garment manufacturer

Watch and overview of the factory line in operation.

Everything is going on smoothly

Watch the manager using NEXIO SYSTEM at the end of the line

He can see production, operation and equipment data

See how the data is projected to a big display for all operators to see

This way, everyone is aware if they are meeting own production targets, and where the bottlenecks are

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Please read the Terms of Use here and send the application if you agree to it.

Frequently Asked Questions

Function of Nexio's System Nexio Capabilities

How would I know that my system is secure?

Brother NEXIO system is secure because of 3 main reasons:

  • Secure AWS cloud server
    • Data centre and network architecture built for highly security-sensitive organizations.
    • Allows customers to scale and innovate, while maintaining a secure environment.
    Secure AWS Cloud Server
  • HTTPS data encryption
    • All data communications are encrypted and kept confidential.
    • (Secure Sockets Layer) SSL prevents decryption of data by external means.
    HTTPS data encryption
  • Independent data structure
    • Factory data can be accessed by an unlimited number of user accounts
    • Distribution of responsibility across multiple users reduces likelihood of operational errors.

What is the minimum/maximum number of machines that can be connected NEXIO?

There is no minimum number of machines. NEXIO network system can be started from as little as 1 machine in one line, and slowly be expanded to multiple lines, and then to multiple factories.

What is the minimum/maximum number of machines that can be connected NEXIO?

With just 1 Gateway Server, around 1,000 machines can be connected.

How do I access NEXIO data without being at the factory in person?

NEXIO cloud application delivers real time data analytics, round the clock. The NEXIO Platform is easily configurable, allowing users to access and view device data in numerous ways that include Mobile phones, Tablets, Laptop or Desktop computers. Thus, data can be viewed anytime anywhere.

What is the minimum/maximum number of machines that can be connected NEXIO?

How do I access NEXIO data without being at the factory in person?

How is NEXIO IOT System different from existing production management systems?

Existing production management systems only manages final output data. However, NEXIO IOT System supports factories by analysing and evaluating processes, thus improving the operating systems and overall competitiveness in the long run.

How is NEXIO IOT System different from existing production management systems?

How does NEXIO maximize overall factory productivity with so little investment?

The logic behind how we can achieve such big results with small actions is simple. First, let us take a look at a typical garment factory.

  • The most common machine in the garment factory is the SN machine. It is also the cheapest machine and requires the least investment per machine. The most common machine in the garment factory is the SN machine. It is also the cheapest machine and requires the least investment per machine.
  • However, SN machines are also the most inefficient! When looking at total working time, SN machines only spend 10-20% of total time on sewing. However, SN machines are also the most inefficient! When looking at total working time, SN machines only spend 10-20% of total time on sewing.
  • NEXIO IoT aims to improve the machine working ratio of the SN machine. Even by improving the ratio by a little, given that the machine makes up the majority of the machine quantity in the factory, the impact on overall productivity improvement is multiplied! NEXIO IoT aims to improve the machine working ratio of the SN machine. Even by improving the ratio by a little, given that the machine makes up the majority of the machine quantity in the factory, the impact on overall productivity improvement is multiplied!

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